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Automated Procedures for Manual Processes

Process customers do not need to automate their equipment to start taking advantage of some of the important benefits that off-the-shelf automation products possess. Processes that are typically operated manually can benefit from automating their procedural execution, meaning that the activities that operator typically perform by following printed Standard Operating Procedures can be Specified, Enforced, and Verified in electronic form.

Off-the-shelf products allow us to Specify recipes that can span multiple unit procedures.  These can be enforced by prompting the operator or operators of the different areas to perform the required manual activities in the order specified, information normally captured on a sheet of paper or batch log can be annotated and journaled electronically and then this information can be instantly used to make decisions on the active recipe (i.e. adjust the amount of material to be added based on a sample analysis).

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Read More | Posted In: Bakery Industry, Batch Boosters, Beverage Industry, Chemical Industry, Distilleries, Food Industry, Life Science Industry, Metals, White Papers

Leveraging ISA-88 Standards for Discrete Manufacturing

Tracking manual discrete manufacturing processes can greatly benefit from off-the-shelf products.

Often, discrete manufacturing processes requiring a high level of manual operator activities that rely on paper-based Standard Operating Procedures (SOP) to specify how to manufacture their products.

Operators are responsible to perform the tasks as specified by the SOP as well as capturing the required data when requested. It is not uncommon to find plants that have automated components of the manufacturing process but require the operators to input the setpoints before initiating the required tasks. These operators are also responsible for capturing the required data and writing it on the SOPs, some of these SOP steps require capturing a date stamp as well as information of the person that performed a task or captured the data.  Some customers require tracking these activities with more reliability and would like to capture information with much greater granularity.

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Read More | Posted In: Bakery Industry, Batch Boosters, Chemical Industry, Distilleries, Food Industry, Life Science Industry, Metals, White Papers