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Case Study: Taking the Bottleneck out of the Packaging Line

With continually increasing demand, a large, packaged food manufacturer sought to increase the capacity on their 15 packaging lines. Already producing 24/7, the packaging lines were restricted at the back end with palletizing and stretch wrapping. The existing configuration in the plant had four stretch wrappers and four palletizers being shared by the packaging lines and the company wanted a dedicated stretch wrapper and palletizer for each packaging line. Material handling conveyors would be installed to move the product from the packaging lines, through the palletizers and stretch wrappers, and to common offloading areas.

ECS was requested to provide controls on the entire system as well as establishing communications with the stretch wrappers and the palletizers. The bulk of the work was the transfer of the pallets either down the line or into the line and onto two different areas where they could be picked up by fork trucks. The project was implemented in phases to limit any interference with production. The entire project required 73 conveyor sections, as well as turntables, driven by an Allen-Bradley ArmorStart VFD (variable frequency drive).  In total there were 84 ArmorStart VFDs.

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Read More | Posted In: Food Industry, Inductive Automation

5 Reasons Why Ignition is the Future of the Food & Beverage Industry

*Thank you to Inductive Automation for including us in this important piece!

In today’s world, automation is a necessity for all manufacturers. Food and beverage manufacturers in particular face a variety of challenges that make an investment in automation and supervisory control essential to remaining competitive. The market changes abruptly and often: recipes need to be reformulated to accommodate diet trends, the constant demand for innovative packaging to attract new customers, and seasonal variance of production requirements are all factors that must be considered.

Beyond FDA and FSMA regulations, manufacturers must also take into account classification and segregation of allergens during formulation and equipment cleaning, a process that mirrors requirements in the pharmaceutical industry. “The way we’ve been doing things for a long time is based on our pharmaceutical experience and seeing how food and pharmaceutical are kind of like coming closer and closer. In terms of the automation solution, it will look the same to us. It doesn’t matter if it’s food or if it’s medicine,” said John Parraga of ECS Solutions. Simply put, insufficient interoperability can endanger both public health and an organization’s bottom line.

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Read More | Posted In: Inductive Automation

Strong Collaboration & Swift Implementation (Episodio en Español)

El presidente de ECS Solutions, Tim Matheny junto con Brad Logsdon, analista de negocios de Swedish Match se juntaron con Travis Cox el Codirector de ventas de ingeniería de Inductive Automation para una entrevista acerca del proceso de la implementación de Ignition para el análisis de sus negocios.

En este video, John Parraga nos resume en Español el contenido de esa reunión que explica como Swedish Match de Norte América llegó a utilizar la plataforma de Ignition para resolver problemas de negocios reales, y como el departamento de informática lideró la inversión inicial en su facilidad de Owensboro Kentucky.

Escucha el podcast aquí !

Read More | Posted In: Inductive Automation

Bardstown Bourbon Company Case Study

The Challenge

Bardstown Bourbon Company (BBC) is a Bourbon Distillery located in Bardstown Kentucky. Utilizing two mash cookers, 32 fermenters, two distillation stills, and nine cistern holding tanks, BBC produces a wide variety of high-quality whiskeys and bourbons. (more…)

Read More | Posted In: Case Studies, Distilleries, Inductive Automation